APEX RESOURCE MANAGEMENT

Responsibility

• ensure the continuous improvement in quality, cost, cycle time and availability of the manufacturing processes
• meet quality, volume, and cost targets
• development and execution of all Manufacturing Engineering practices driving improvement in Project Management, Safety, Quality, Cost Management, and Product Delivery
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• lead the improvement of the manufacturing processes to reduce cycle time, scrap and product repairs while increasing equipment availability
• lead the planning and delivery of manufacturing production
• delivering operational practices in alignment with brand expectations
• record, process, analyse and interpret complex process data to improve process knowledge and drive technical development
• lead Practical Problem Solving activities to address quality issues within an appropriate time frame
• activity reporting to Stakeholders
• maintain production process flows, PFMEA’s and control plans
• development, maintenance, validation, and approval of Standardised Work Instructions
• support the generation of timing plans that support full program delivery activities
• support in updating production documents including standard operating procedures, work instructions and product standards
• continual and re-active process improvement
• lead engineering changes for parts already introduced into production
• support the long- and short-term goals of the business
• be Engineering’s first point of contact for the Production and Maintenance teams
• strong problem-solving skills, providing justifiable solutions
• present the status of Production Engineering projects and KPI’s to key stakeholders
• regularly review process failures, and ensure equipment can maintain high quality output
• scoping, specifying, and delivering best operational practices in alignment with brand expectations; and Support the Program / Production Head with the implementation of departmental budgets as contributor to overall program business cases
• maintain the engineering process from conception through to delivery, ensuring all metrics are met inc; process performance; capability; safety; quality cost and people
• work with internal teams and across the business as well as within your own functional area to deliver all program aspects from inception into production
• provide content support to the team that supports all prototype build phases on new vehicle programs, including supporting Virtual Build and Manpower Planning activities
• you will ensure that your activities comply with health, safety, and environmental requirements
• other roles will include Design Reviews, PFMEA, DFMEA, Line Balancing, Assembly sequencing, Process Documentation, and Product Traceability methodology, Hours Per Car generation / reporting, Facility layout planning
• other duties will include Design Reviews, PFMEA, DFMEA, Line Balancing, Assembly sequencing, Process Documentation, and Product Traceability methodology, Hours Per Car generation / reporting, Facility layout planning
• ensure all manufacturing processes are supported by the necessary training, documentation and Quality Controls
• undertake any other work as directed by their line manager in connection with their job as may be requested from time to time

Requirements

• planning and execution of new vehicle programs
• complex vehicle systems
• previous proven industry experience ideally within an automotive manufacturing environment
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• knowledge and experience of the use of welding, cutting, bending, CNC and assembly in process control environment
• vehicle assembly processes
• composites manufacturing processes
• previous proven industrial manufacturing experience, ideally within an automotive or composites manufacturing environment
• composite materials manufacturing processes
• experience within Automotive/Aerospace environment
• use of problem solving methodology like 8D, PPS or equivalent
• certified and trained in MTM methodology
• body structure processes
• high-Pressure RTM
• A degree or HNC in Engineering or an equivalent subject
• resin transfer moulding or resin infusion processes
• test or manufacturing background is desirable
• experience of leading manufacturing process improvement projects following a methodical approach
• familiar with the 6 Sigma methodology of identifying and controlling key process input variables
• specification and procurement of assembly equipment
• CNC machining
• A base knowledge of current composites manufacturing processes
• ability to read technical drawings
• ability to work with and manipulate large data
• PLC programming experience
• identifying resolutions for product related issues, ensuring all quality targets are achieved
• robotics
• use of problem-solving methodology like 8D, PPS or equivalent
• ability to setup relevant and accurate data collection methods and records
• implementation of safe working practices
• experience with using a structured change management system
• PLC programming
• degree in a relevant field such as automotive, aerospace or Manufacturing
• experience of leading PFMEA reviews and updating control plans would be beneficial
• excellent IT skills
• ability to record, analyse and present large data sets
• experience in using National Instrument Test Stand or LabVIEW
• effective presenting skills, making complex issues clear and transparent
• ability to effectively influence, negotiate and use conflict resolution skills
• ability to interpret engineering drawings and CAD models
• experience of creating PFMEA and control plan documentation

Earnings for position manufacturing engineer

Responsibility

• support the team to deliver sustainable quality and delivery and performance improvements
• management and administration of the certification process
• apply lean tools and techniques as part of an integrated approach for supplier development improvement activities
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• management of Inspections for Marine projects
• interface with internal and external stakeholders to ensure project objectives are delivered
• liaison with Inspectors and be a point of contact
• provide support, project management and facilitation for the supplier development by promoting performance improvement
• mitigate any findings during inspection
• develop business diagnostic activities within the supplier to establish current baseline performance of the supplier
• liaise with the Operations team to prepare certification for the visit
• utilise APQP and PPAP principles for new and existing projects, in both internally and externally sourced components as required by customer
• submit final certification and reports
• collaborate effectively with Marketing Sales and Service, Engineering and Manufacturing functions to understand customer and product requirements
• managing non-conformity and SCAR processes
• to provide support on physical measurement as required, using metrology skills and experience to validate product and processes
• calibration management
• to lead Supplier Development activities
• document control
• compile Quality report on findings and track 3rd party inspection costs, which can be either at customer or internally
• reviewing FAIRs
• to prepare and maintain supporting documentation for external and internal quality audits
• internal & supplier auditing
• governance of all RAMS by third party and suppliers on site, ensuring records are maintained for audit purposes
• to act as first point of call for internal and external issues or improvements and cascade accordingly
• helping to ensure the plant and personnel meet all customer quality requirements
• management of the supplied parts “test plan” list to ensure correct application of inspection processes/requirements for incoming parts
• support all departmental CI initiatives and project manage when needed
• assist the control of other cost drivers for the Quality department
• supporting 3rd party accreditation audits
• collect together cost recovery data for all suppliers and produce weekly, monthly reports to circulate to Quality & SQA Management
• first point of contact for quality issues highlighted internally or externally
• manage supplier or customer returns
• review APQP and PPAP submissions from external suppliers to confirm conformity with requirements
• manage cost recovery process for supplied parts concerns in plant
• raise and progress Purchase Requisitions and Orders on behalf of Quality Operations
• ensuring all measuring equipment is kept calibrated to national and international standards

Requirements

• qualified or Experience working as a Quality Engineer or similar
• professional qualification in Quality
• thorough knowledge of ISO 9001
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• metal working/ Machine shop engineering experience
• composite Manufacturing preferred
• ideally candidates will be degree qualified or a similar formal qualification
• ability to project manage with the capacity to lead teams
• exposure to working in start-up projects in a quality role
• problem-solver
• experience in the design and implementation or APQP systems
• strong understanding of the Quality Core Tools

Earnings for position quality engineer

Responsibility

• whole vehicle preparation, assembly and build mainly covering Trim and Final Assembly
• generation of prototypes or small batches of components and appliances from sketches, drawings and CAD designs prepared by the Engineering team
• rework and fit vehicle interior trim and hardware to achieve world class fit and finish standards
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• manipulation of Sheet Metal
• perform bench modification and trim fitment to flawless finish
• strip and build exterior body panels and trim to include panel profiles to the highest standard
• welding
• working with a range of materials including leather, cloth and carbon
• working with a range of modern equipment and tools including Band saws, Grinding wheels, Guillotines and Manual folders
• follow customer specifications, working to strict quality requirements
• provide occasional support to the wider manufacturing team
• support with continuous improvements to processes in design and quality
• support with logging of build issues and work with engineers to support with continuous improvements
• produce products from flat pattern including cutting, forming and bending of sheet metal both by hand and using modern equipment and hand tools to deliver finished product
• ensure best working practises and health & safety policies are adhered to and always followed

Requirements

• experience working as a Vehicle Technician / Build technician or similar
• experience of working with high performance vehicles
• extensive development vehicle build experience, from whole vehicle down to component level
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• experience of workshop diagnostic tools
• A comprehensive knowledge of vehicle architecture and a competent knowledge base in the safe use and operation of supporting automotive equipment
• experience of supporting and maintaining pre-production vehicles, and an ability to contribute to component and system fault diagnosis
• clean Driving Licence
• good degree of computer literacy
• ability to interpret engineering specifications and drawings and or build instructions
• able to contribute to continuous improvement and identify areas for improving workshop efficiency

Earnings for position technician

Responsibility

• successful management and delivery of projects
• engineering design and regular review
• occasional visits to customer offices, gas/distribution sites, and 3rd party suppliers
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• report generation for internal KPI’s
• generate CAD drawings
• consult with customers, suppliers and internal staff
• provide CAD support to staff
• conduct themselves in accordance with company core values
• attend all company meetings to ensure professional presence
• test road cars with the latest features and content before release
• leading investigations into safety breaches or near miss events and supporting customer and principal contractor investigations
• the Switches Project Engineer will be responsible for development and delivery of state-of-the-art switches for current and future road cars

Requirements

• project Engineering and management skills
• exceptional understanding of building and maintaining customer, sales, and contractual relationships
• experience within the energy industry in a technical / engineering role or similar
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• business acumen with excellent interpersonal and communication skills
• several years of work experience in development and delivery of electro-mechanical systems, ideally for automotive applications
• drive to perform in a competitive environment
• experience of a full product lifecycle management and interaction with other Systems Development Lifecycle ; defining specifications, DVPs, etc
• ability to produce formal documentation to a professional standard
• 3D CAD experience
• be well versed in the creation and maintenance of DFMEA's
• degree BSc/MBA or Equivalent industry experience
• experience with 8D, Five-Why, A-B testing or alternative problem solving/root cause analysis techniques
• full UK Driving License
• familiar with issue tracking tools
• able to interpret, coordinate and react to project milestones and defined timing plans
• visit the JobsAware website for information and to get free, expert advice for safer work

Earnings for position project engineer

Responsibility

• ensure that the Trim chain is defined, planned with Standard Operating Procedures, and measured in line with industry best practice
• look after the safety within the area of responsibility
• responsible for the people environment within the team
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• responsible for production planning and ensuring that systems, processes, and the team are able to deliver production plans
• deliver safe, high quality and efficient Trim processes, to effectively meet the demands of general assembly and achieve world class fit and finish standards
• implement KPIs that are accurate and reflective of the trim process being measured
• collaborate with other departments to allow for smooth and efficient assembly
• leading build governance start up meetings as required
• responsible for delivering the customer specification, working to strict quality requirements, ensuring the department has the necessary manpower, competence, skills, knowledge, and tooling required to achieve trim targets
• define attribute DVP and work in continual collaboration with Vehicle Engineering Managers to plan and ensure delivery of DVP activities
• provide clear leadership and motivate employees to achieve excellence and mentor them as they develop their skills – monitor ongoing progress and performance
• manage day-to-day project activities, including resource allocation, status reporting, issue and risk management, change control, and quality assurance
• continuously improve trim processes, using lean methodology, cascading the skills and the expectation to deliver to all key stakeholders
• act as the primary point of contact for all project-related matters between the internal customers, implementation team, global IT, and other stakeholders

Requirements

• bachelor’s degree in computer science, business administration, or a related field
• proven track record of successful project delivery on time and within budget
• strong understanding of SAP software applications and architecture
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• master’s degree in computer science, business administration, or a related field
• more than 15 years direct OEM Vehicle dynamics and CAE experience in Automobile industry
• excellent communication, interpersonal, and leadership skills
• PMP or other project management certification
• leader of high-performance cross-functional teams
• ability to work effectively with cross-functional teams
• extensive experience of automotive testing and development
• experience with agile methodology
• experience in developing suspension architecture
• excellent Vehicle Dynamics and Vehicle Development knowledge
• experience in component release management and problem solving
• 7+ years of experience in project management, with at least 5 years managing SAP projects
• experience of high and niche vehicle programs
• good knowledge about vehicle proving grounds and facilities in Europe
• an ability to deliver under pressure with an appetite for measured success
• 10+ years of experience in project management, with at least 5 years managing SAP projects

Earnings for position manager